80,000 square feet total fabrication space

• 10, 100, 1000 Purity Cleanrooms

• Piping Pre-Fabrication

• Plumbing Pre-Fabrication

• Sheet Metal Fabrication with pre-approved subcontractors

We have earned a reputation for handling fast-track, large and complex projects, largely due to our ability to develop pre-fabrication solutions. 

Our 80,000 square foot pre-fabrication facility houses dedicated class 10, 100, and 1000 purity cleanrooms, a piping facility, and a plumbing facility. These facilities handle multiple systems, material types, components, and modularization with excess capacity. 

• Welding to ASME standard B31.1, SECT: IX and B3.3, B.31.9, and AWS D.1.1, 3, and 6
• Welding procedures written for all sizes, materials, and processes using the following applications: orbital welding, automatic welding, flux core, FCAW, GTAW, GMAW, MIG, TIG, brazing, and plastic joining
• UA Label
• CadPipe Software for spooling and weld material traceability
• Weld mapping
• QC certified medical gas inspectors, ASME/SNT-TC-1A Level II, NFR-99, and Visual Examiners

Additionally, we offer state-of-the-art 3D software for: 

• System coordination
• The virtual blueprint for streamlining in-house fabrication
•   See how it works  

Our 3D model generates fabrication drawings directly to the fabrication shop for production. Each piece is cross checked before shipping to the jobsite.

Our pre-fabrication solutions reduce overall duration of field activities by up to 30% as well as reduce job-site overhead and control schedule.

• Cost savings passed on to the client
  

• Increased productivity

• Faster, improving the schedule

• Immeasurable quality

Our process is so efficient that we can accommodate multiple systems simultaneously with added hangers and supports, equipment skids, medical gas piping, fixtures/finish items, valve boxes, headwalls, and typical wall outlet applications.

We can accommodate multiple systems, material types, components, and modularization simultaneously with excess capacity, in conjunction with hangers and supports, equipment skids, medical gas piping, fixtures/finishing items, valve boxes, headwalls, and typical wall outlet applications.

Process

A state-of-the-art 20,000 square foot cleanroom facility is dedicated to the Biopharmaceutical and Semiconductor industries. 

• ISO Class 4 (Class 10) certified cleanroom
• Roll grooving Copper Pipe
• ISO Class 5 (Class 100) certified cleanroom
• ISO Class 6 (Class 1000) certified cleanroom
• Certified PVDF RO/DI generation system
  • 2,000 liters of 18.2 mega ohm,
  • 80 deg celsius high purity hot de-ionized water
• Two part cleaning stations both equipped with hot nitrogen for blow down, cleaning, and packaging
• Certified high purity fixed tank bulk gas argon system purified/filtered 0.003 micron less 0.7 PPB
• Certified high purity fixed tank bulk gas nitrogen system purified/filtered 0.003 micron
• Twelve orbital welding stations
• Twelve TIG welding stations
• Four PVDF and PP welding stations
• 60+ Orbital welding machines multiple sizes as small as 1/8” OD tubing to an unlimited diameter
• State-of-the-art tube/pipe cutting
• Tailored Facing equipment
• AutoDesk’s AutoCad® Viewing/Navigation station to fabricate from drawings

Plumbing

With the advances in 3D CAD, we are able to upload every dimension of a drawing and a cut list to the facility to fabricate.

• Medical gas cleaning and fabricating
• Roll grooving copper pipe
• Cut grooving galvanized pipe
• Roll grooving stainless steel
• Tee drilling
• Cast iron auto snap cutting
• Press fit copper systems
• Seismic restraint
• Pre-fabricated hangers and supports
• Sleeves and inserts
• Bathroom batteries and assemblies
• Complete PRV assemblies

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Piping

Our piping fabrication shop is a UA Label, nationally-approved facility with the latest fabrication and welding technology available.

Shop/field welders are certified to ASME/AWS Code criteria and updated as industry standards dictate.  Our 50 qualified welding procedures include but are not limited to Hastelloy, Duplex, Chromes, AL6XN and other steel combinations.

• Qualified weld procedures for virtually all types of materials, ASME B31.1, SECT: IX and B3.3, B.31.9, and AWS D.1.1, 3, and 6
• Semi-automatic welders
• Panagraph automatic cutting machines (Plasma/Flame)
• Beveling machines
• J Beveling machines up to 12”
• 90 ton iron workers
• Cut groovers
• 10 ton overhead cranes
• Roll grovels
• MTR tracking
• Vic grooving

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